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Home > products > DIY RV Recreational Vehicle Kits > Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box

Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box

Product Details

Place of Origin: China

Brand Name: GET INDUSTRY/TRAILERBULL

Payment & Shipping Terms

Minimum Order Quantity: 100 square meters

Price: $100.00 - $200.00/square meters

Packaging Details: SKD OR CKD TYPE WITH CONTAINER
CBU TYPE CONTIANER SHIPMENT OR PLATFORM CONTAINER

Supply Ability: 200 Box/Boxes per Month

Get Best Price
Product Details
Highlight:

Expedition Truck DIY Kits

,

Motorhomes DIY Kits

Max Payload:
2T/Sqm
Type:
FRP Modular Composite Sandwich Panel
Panels Structure:
FRP -Closed Core PU Insulation Like A Pie
Panels Materials:
FRP + PUR(Polyurethanes)+FRP
R-Values:
0.295 W/㎡ ℃
Fire-retardant Grade:
B Grade @ EN 13501-01
Floor:
82mm FRP /PUR/FRP, Cross Beam Embeded
Roof:
82mm ,FRP /PUR/FRP ,UV Protection Coating
Side Walls:
65mm FRP /PUR/FRP
Wall Thickness Options:
65,82,105,125mm
Panels Application:
Overland Expedtion Truck, Refrigerated Truck Body ,Mobile Cold Room
Port:
QINGDAO,CHINA
Max Payload:
2T/Sqm
Type:
FRP Modular Composite Sandwich Panel
Panels Structure:
FRP -Closed Core PU Insulation Like A Pie
Panels Materials:
FRP + PUR(Polyurethanes)+FRP
R-Values:
0.295 W/㎡ ℃
Fire-retardant Grade:
B Grade @ EN 13501-01
Floor:
82mm FRP /PUR/FRP, Cross Beam Embeded
Roof:
82mm ,FRP /PUR/FRP ,UV Protection Coating
Side Walls:
65mm FRP /PUR/FRP
Wall Thickness Options:
65,82,105,125mm
Panels Application:
Overland Expedtion Truck, Refrigerated Truck Body ,Mobile Cold Room
Port:
QINGDAO,CHINA
Product Description
Product Overview

FRP Modular Composite Sandwich Panel Truck Box

FRP Modular Composite Sandwich Panel Kits produced with German Technology and Machines, adhesive structure with the type of building block, Freon-free polyurethane vesicant material is our innovation,which are very different from traditional open sandwich panel with connect by metals, injected polyurethane at site with Freon.Our surfaces of panels are FRP, the middle with PU foam sheet, The Both surface FRP is connected by FRP stiffener to the whole, During producing, the E-glass fiber, UPR(unsaturated polyester ester resins) and fluorine-free PU foam structured tog after heating and pressing , which also makes a layer of UV protection, waterproof, anti-aging, Anti-corrosion in the outer side surface of the panels at the same time. As this box is Original German Technology , with wet-in wet process made, all the surface FRP are made with the rude Fibre glass material with an chemical process, so all the panels is sealed wtih the FRP, and made the panel as an whole like a pie. so we called FRP-Pie Modular Panel. The main characters are as follows: 1. Light in weight:40% lighter than metal . 2. Better insulation: K value less than 0.3w/sqm*k. 3. High in strength and long life: 5 times longer than metal. 4. Non-corrosion, non-pollution, anti-brine, acid and soda-resisting. 5. Easy to assembly and repair at site.
FEATURES AT A GLANCE
1. Light net Weight : 40% lighter than Metal
2. Better insulation: K value < 0.295 W/㎡ ℃
3. High in strength :
* ANTI-PRESSURE:>180MPa
* ANTI-CURVE: >220MPa
* ANTI-CURVE: >220MPa
CUT STRENGTH: 24.6MPa
4. Non-corrosion, non-pollution, anti-brine, acid and soda-resisting.
5. Easy assembly and repair at site ,3 work 1.5 hours for one box.

Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 0
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 1
FRP-Closed Edge elevation
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 2
Installtion elevation
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 3
Amount Truck Box elevation
Main Parameters
FRP Modular Composite Sandwich Panel
Super Strong Sandwich Panels with High Insulation for Heavy Duty Refrigerated Truck box and Expedition Truck Campers, Military Anti-thermal imaging detection Shelters and Truck Body
Model
GET.6KDB.KG
2. General Of the Modular FRP -Pie Panel kits
Max. Length of the Panel Kits
14750mm
Max Wideth of the panel Kits
3200mm
Thickness of the Panel Kits
30,45,70,80,105,mm135mm
K Value of the FRP-Pie Truck Body
0.295 W/㎡ ℃
Tensile strength
>180MPa
Flexural strength
>220MPa
Barcol hardness
24.6MPa
3. Super Structure of the FRP-Pie Modular Panel Kits
Self-supporting Panel, FRP Bone And Skin Structure without cross bars , inside and outside skin made of glassfibre reinforced polyester, reinforced with FRP Z-Straps as the bone, the Core of hard foam with best insulation properties, which are all sealed in the FRP Skin Covers and Vacummed.
Without metal carrier elements = without direct heat conductivity
Without Opening Edage (Panel insde Vacummed )= without heat conductivity
PANEL TYPE
THICKNESS
Application
Standard Panel Kits
Length 0-14750mm
Width 0-3200mm
Thickness 27-135mm
1. Insulated & refrigerated truck body side and roof wall.
2. RV and Expedition side and Roof Wall.
3. Mobile Cold Room Side Walls
Floor Panel Kits
Length 0-14750mm
Width 0-3200mm
Thickness 27-135mm
1. Insulated & refrigerated truck body Floor.
2. RV and Expedition Floor Wall.
3. Mobile Cold Room Floor Wall
Meat Hanging Roof
Length 0-14750mm
Width 0-3200mm
Thickness 27-135mm
1. Refrigerated Meat hanger truck body roof wall.
2. Mobile Meat hanger Cold Room roof wall
Side Door / Windows Embedded Reinforcement
Length 0-3000mm
Width 0-3200mm
Thickness 27-135mm
1. Insulated & refrigerated truck body side Door
2. RV and Expedition box Windows and Entry Doors
3. Mobile Cold Room entry Door.
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 4
4.Description of material
FRP-Pie All Plastic assembly kit elements are manufactured in accordance with the "wet-in wet" method , with integral polyester reinforcement, however without any metallic carrier elements whatsover , in a homogenous construction method.

the foam core consists of polyurethane resp.prepolymer-foam with optimum insulating properties, the inner and outer skin of glassfibre reinforced polyester. The individual elements are hermetically sealed on all sides
Core Thermal Polyrethane Foam
All panels, Floor & Roof of the box will be insulated with POLYURETHANE foam (PU) of density 40KG~45/M3, which can carry the Thermal Conductivity value 0.3kcal/M3.
KOMMERLING Two component reaction adhesive
Base
Polyurethane, 2-components, solvent-free
Hardener Colour Consistency
Köracur TH 650
Beige
Highly fluid, easily brushable
Density
Körapur 672
1.66 (resin)
Köracur TH 650
1.23 (hardener)
mixture
1.41
g/cm³
DIN 53 479
Viscosity
resin : hardener
30
hardener
200
mixture Mixing ratio
8000
MPa•s
Brookfield RVT
resin : hardener
05:01
units by weight
resin : hardener
3.7 : 1
units by volume
Pot life
60
min
Hardness Shore D
60
DIN 53 505
-20°C: ca. 24
N/mm²
DIN 53 283
+20°C: ca. 18,5
N/mm²
Shear strength
+80°C: ca. 5,2
N/mm²
Tensile strength
18
N/mm²
DIN 53 404
Consumption
250-300
g/m²
depending on substrate
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 5

PU -Polyurethanes

Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 6

Rude FRP Sheet

5. The main characters of the FRP Modular Composite Sandwich Panel
Advantages
1) Light in weight:40% lighter than metal.
2) Better insulation: K value less than 0.3w/sqm*k.
3) High in strength and long life: 5 times longer than metal.
4) Non-corrosion, non-pollution, anti-brine, acid and soda-resisting.
5) Floor Can meet forklift’s operation, Ceiling can let the Meat hooks fix without special enforcement, bearing capacity up to 4 tons / m.
6) Easy to assembly and repair at site.
Fault:
1) The FRP chemical with Glues cannot guaranty the Smoothness of the Skin, so it need paint after assembled.
2) More FRP Chemical Harden inside as Bone of the panel, so it is 10% Heavier than the Composite Sandwich Panels
3) Too Strong, Long life than the Chassis, you may Change the Chassis during its life.
BOX INSTALLATION PROCESS
It is very easy to assemble our insulated bodies, because applying polyurethane adhesive to the joint area of the FRP-Pie Panel Kits sandwich panels, which ensures the joint reliability and optimum insulation, forms them. All bodies ckd we provide have included all necessary accessories such as aluminum angles, aluminum corner, sealing glues, screws, side guards, etc. Therefore, you can assemble them by yourself without purchasing any material. Generally, 3-4 workers can assemble 5-6 bodies everyday.
Moreover, at the beginning we will assign our engineers to supply you some technical guidance.
CKD Panel Kits
1. Prepare the chassis
2. Mount the partial Sub-Chassis and the floor plate on the chassis with Supplied U bolts and other parts
3. Mount the side, front and the roof and the Rear Door Portal and the door with Glues approx.1.5 hours, with a set time At Leas 8 h at +20 ℃ .
4. Install the required options
5. Finishing
CBU Box
1.Prepare the chassis
2. Mount the BOX tog with subframes on the chassis
3. Install the required options
4. Finishing
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 7

Distinguish the different Panels

Distinguish the different panels for different walls, Floor,Roof, Side walls (2 sets), Front wall, Rear Wall, and pre-install for their position.
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 8

Install the panels per instruction

Install the panels with glues one by one, from floor to front wall, then the side wall , then the roof , at last put the rear wall with tail door.
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 9

Clamp with F-shape fixture

After all the walls been installed with glue, clamp the box with F-Shape Fixture to let the Composite glue Hard , and then clean the surface and the joint edges, then a box finished.
Truck Body Application
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 10

Insulated & Refrigerated Truckbody


Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 11

Customized Truck Camper


Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 12

Ice Cream Truckbody


Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 13

Partitioned Distribution TruckBody


Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 14

Mobile Car Trailer Cold Room


Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 15

Refrigeration Container


Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 16

Communication Truck & Trailer


Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 17

Mobile Army Shelter


Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 18

Baby Chicks Delivery Truckbody


Production Workshop
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 19
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 20
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 21
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 22
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 23
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 24
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 25
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 26
Max Payload 2T/Sqm 65mm FRP/PUR/FRP Side Walls for Overland Expedition Truck Camper Box 27
FAQ

What is refrigerated truck box body?

Refrigerated truck, sometimes we call it reefer truck box body. Sometimes we call it freezer truck box body. Sometimes chiller truck box body. Sometimes cold room truck box body. All in all, We calls it refrigerated truck.Reefer truck box body is a kind of box which can load the cargoes which need to keep cold and fresh. Such as icecream, chill chicken, chill fish, freezer meat, sometimes vegetables and so on.

Our refrigerated truck box body is the Sandwich structure. External FRP material+PU core+Internal FRP. Normally, the thickness of FRP is 2mm. It also can be customized. As the PU core, normally, the density is more than 40kg/m. And the thickness is changeable by customers’ request and designing request.

The parts of FRP reefer truck box body is adopted the highest configuration. They are 304 stainless steel parts for door lock and door frame. Aluminum profile for connecting all the panels. The importing rubbers make the door be sealing. So the whole reefer truck box body is all-closed without any gap.

What’s the material of your refrigerated truck body?

We can produce FRP(Fiberglass Reinforced Plastic), Color Steel Sheet and Stainless Steel Material for the refrigerated truck body.The Core Material can be PU,XPS.

If want the price, what should offer us the information?

You need offer us the material, size(length, width, height and thickness of the panel) and quantity of the truck body as the
basic information.

What is the CKD and CBU means ?

CKD means completely knocked down. That means offer all the parts of the truck body(Semi-finished products), you need assemble the box first, then amount to your truck chassis. Though you have to do some works, but It can save much shipping charges.
CBU means completely Building Unit. That is, we offer you the whole truck body, you just install it your truck directly.

How long life of your truck body?

It depends how will use it. Normally, the life is about 15~20 years